Automate your assembly line with precision robotics

In today’s fast-paced industrial landscape, assembly automation has become a strategic lever for manufacturers seeking to improve quality, reduce costs, and scale production. Whether assembling small electronic components or large mechanical systems, automation ensures consistent results, minimizes human error, and enables around-the-clock productivity.

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Advantages of using robot arms in assembly applications

Assembly stands as a cornerstone in industrial robotics, enabling efficient and precise processes. Equipped with advanced detection and guidance systems through 3D and 2D vision, these robots accurately identify and meticulously assemble parts. When tackling larger assembly tasks, robots enhance productivity by collaborating and communicating seamlessly, ensuring best performance and efficiency.

Our approach to assembly is driven by innovation and partnership, ensuring your operational challenges are met with top-tier robotics solutions. We are here to make your processes smoother, your systems more intelligent, and your outcomes more successful—always focusing on your benefits first.

Long-Term ROI

Investing in robotic assembly solutions delivers measurable returns over time. Reduced labor costs, minimized errors, and increased throughput translate into significant savings and improved profitability. Robots work 24/7 without fatigue, ensuring consistent performance and predictable production schedules.

Enhanced Flexibility

Modern robotic arms adapt to a wide range of assembly tasks, from delicate electronic components to heavy mechanical parts. With quick-change tooling and programmable workflows, manufacturers can respond rapidly to market changes and product variations without costly retooling.

Superior Quality & Consistency

Robots guarantee repeatable precision, removing variability inherent in manual processes. This consistency improves product quality, reduces waste, and strengthens compliance with stringent industry standards.

Worker Safety & Ergonomics

By automating repetitive or hazardous tasks, robots reduce workplace injuries and improve overall safety. Human operators can focus on higher-value activities such as supervision and quality control.

Robotic assembly application examples

Fastening

Screwdriving – Riveting – Snap fit – Clip insertion

Robots join components using mechanical fastening methods, ensuring consistent torque, repeatability, and quality in assembly.

Fitting

Insertion – Press-fitting – Mating – Component placement

Robots position and fit components with high accuracy, managing tight tolerances and delicate assemblies.

Joining

Soldering – Brazing – Welding – Adhesive & sealant application

The robot performs operations to bond components together permanently or temporarily.

Screwdriving – Riveting – Snap‑fit – Clip insertion
Insertion – Press-fitting – Mating – Component placement
Soldering – Brazing – Welding – Adhesive & sealant application

Stäubli Assembly robots: key features and benefits

Force control & arm rigidity

Real-time force and impedance control, combined with the robot’s high structural rigidity, enable precise path adjustments upon contact. This ensures smooth insertions, protects delicate components, and keeps high assembly quality even when dealing with part misalignments.

Real time adaptive trajectory correction based on force torque feedback
Damage-free handling mode for fragile components
High stability control thanks to rigid arm architecture

High precision & repeatability

Our 6-axis and SCARA robots deliver unmatched accuracy ensuring flawless assembly even for micro-components:

Trajectory repeatability up to ±0.01 mm,
Dynamic precision ±0.05 mm.

High Performance

Optimized kinematics enable ultra-short cycle times, boosting productivity in high-volume assembly operations.

Compact design & space optimization

Stäubli robots are engineered for minimal footprint, making them ideal for crowded production environments without sacrificing performance.

Integration flexibility, modular and scalable

Modular architecture and compatibility with various tooling systems allow seamless integration into existing lines, supporting Industry 4.0 connectivity.

ESD compliant versions

Our certified 4 and 6-axis ESD compliant robots meet the strictest standards in sensitive electronic assembly.

"The Stäubli robots ensure operation accuracy and stability – at high speed and in a heavily acidic environment. They greatly reduce breakage rates and lower production costs. Furthermore, during this first collaboration, the Stäubli team gave us many professional suggestions and solutions. In the future, there will definitely be a broader space for collaboration."

Yu Yiwen, Brand and Supply Chain Director of the Palcan Group

Stäubli robotic arms for assembly

High‑speed SCARA robots

Modular TS2 SCARA robots with ultra‑short cycle times, repeatability down to ±0.01 mm, hygienic encapsulated design, for fast, reliable automation.

6‑axis industrial robots

Stäubli TX2 robots are ideal for assembly thanks to their high precision, speed, and rigidity, enabling reliable handling of small or delicate components.

ESD compliant industrial robots

Our 4 and 6-axis ESD-compatible robots are designed for electronic assembly, testing and packaging.

Robotic accessories and software

Robotic tool changer

MPS Robotic tool changing systems are designed for our complete robot range, from the TX2 6 axis robot arms to TS2 SCARA robots.

VAL Blocks

Block based graphical interface to setup your industrial robots without prior robotic knowledge. Save time on tedious programming and testing phases without compromising on the performance and precision of your Stäubli robots.

uniVAL drive

uniVAL drive integrates Stäubli robots as fully synchronized slave axes within existing assembly machines, enabling seamless multi‑axis control and precise actuator synchronization via real‑time fieldbuses while significantly reducing development and integration effort for complex assembly processes.