Robotic tool changer | Payload up to 2,500 kg

The automatic tool changing system MPS 631, 1530 & 2531 is the perfect answer to the demand from a wide variety of industries for a solution with maximum flexibility. The tool changer are geared towards applications with different production technologies that depend on attaching as many transmission modules as possible.

Thanks to the sophisticated structural design, the modules can be mounted in the tool changer using the large number of available module slots and thus occupy minimal space. With the MPS 631, 1530 & 2531, users can enjoy a high degree of constructive freedom.

APPLICATION

  • Punch riveting
  • Gripping/handling
  • Resistance spot welding
  • Clinching
  • Bolt welding
  • Roller hemming and flanging
  • Gluing
  • Best-fit assembly
  • as well as special applications on request

AREAS OF OPERATION

  • All industrial sectors especially automotive industry
  • Body shop
  • Aerospace industry
  • Nuclear industry

Body-in-white assembly with modern joint technology

The use of advanced joint technologies for modern car body assembly requires high quality and modularity of robotic tool changers.

MODEL OVERVIEW

 MPS 631MPS 631SMPS 1530MPS 2531
Max. payload

630 kg

630 kg

1,530 kg

2,500 kg
Max. static moment (Mx/My)

3,200 Nm

5,000 Nm

12,500 Nm

33,500 Nm
Max. static moment (Mz)

3,200 Nm

5,000 Nm

12,500 Nm

44,500 Nm
Max. dynamic moment (Mx/My)

11,200 Nm

17,500 Nm

43,750 Nm

66,000 Nm
Max. dynamic moment (Mz)

11,200 Nm

17,500 Nm

43,750 Nm

110,000 Nm
Operating pressure

0.45 - 1.2 MPa

0.45 - 1.2 MPa

0.45 - 1.2 MPa

0.45 - 0.8 Mpa

Operating temperature+5 °C - +60 °C +5 °C - +60 °C +5 °C - +60 °C +5 °C - +60 °C
Repeatability

+/- 0.01 mm

+/- 0.01 mm

+/- 0.01 mm

+/- 0.01 mm
Height (coupled)

100 mm

100 mm

100 mm

110 mm
Pitch circle diameter (PCD) robot adapter flange

ISO 9409-1-160-11-M10 / ISO 9409-1-160-11-M12

ISO 9409-1-160-11-M10 / ISO 9409-1-160-11-M12

ISO 9409-1-200-6-M12 / ISO 9409-1-200-16-M16

ISO 9409-1-315-16-M16
Module places

5 to 10

5 to 10

7

10 to 20

MODULES AND ACCESSORIES

Transmission Modules

  • Electric modules for signal and servo power transmission
  • Transfer modules for tool coding
  • Transfer modules for fluids, pneumatics and vacuum
  • Primary circuit modules for welding current transmission
  • Integrated bus module IDA for condition monitoring
  • Ground pin modules for shielding and grounding
  • Active Docking Safety Modules Performance Level d, Category 3
  • CUSTOMIZED modules for material transfer, optical signals and other modules on request
Learn more

Tool stand

  • Flexible and robust docking station
  • Deployable vertically or horizontally
  • Standardized or customer-specific docking stations
  • Can be integrated into the plant control system
  • Optional protective cover for harsh environments
  • Optional additional sensors

Teaching aid

  • Easy installation of the programming jig by means of a click function
  • Quick and easy determination of the dome position
  • Exact positioning for fast and trouble-free docking operations as well as a long service life
  • No additional software required
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