QMC 123 & QMC 123 Advanced: 2 solutions fitting distinctive needs

The QMC 123 magnetic clamping systems, next generation offers many advantages during quick mold change operations: total security, high efficiency, and optimized profitability. Active safety, interactivity with the operator, and exact measurement of the clamping force are innovative functions made possible by the IMAG technology developed by Stäubli. Thanks to design and many inspections carried out during clamping operations and production, these Stäubli solutions significantly help increase productivity.

The brand new QMC 123 Advanced Compact complements Stäubli's QMC 123 range. It has been designed to meet specific requirements in terms of compactness and clamping performance for small tonnage presses.

    APPLICATION

    • Plastics industry – mold clamping on injection presses and plastics machinery (50 to +4000 t)
    • Designed to speed-up the productivity & reinforce the safety of those who have to change molds frequently

    Hand Machine Interfaces (HMI)

    Premium HMI

    Available on QMC 123 and QMC 123 Advanced
    • Safest magnetic clamping on the market
    • Versatile: compliant with high diversity of molds
    • 4.0 industry
    • HMI options:
      -Ergonomic & intuitive hand pendant
      -Fully integrated into machine HMI

    Essential HMI

    Not available on QMC 123 Advanced
    • Safety level adapted to repetitive operations with low diversity within the molds in terms of size & weight*
    • Simple operations - push button

    *All reference pots must be covered

    Key benefits

    • Plug&play solution
    • Adapted to the full range of machines & molds
    • Customized upon customer specs
    • Integrable in machine HMI or with separate ergonomic controller 
    • Full integration, installation & troubleshooting support
    • Robust solution
    • Outstanding safety
    • Operator friendly:
      -Intuitve operations adaptable to any operators' expertize  level on hand pendant or machines HMI (Premium line)

    Or

         -Straight-forward ON/OFF operation (Essential line)

    • WW service support and assistance

     

    • Robust & long-life
    • Maximized productivity, thanks to:
      -Highest clamping quality
      -Fastest operations with no downtime
    • Extended molds lifetime
    • Fast ROI & cut-down TCO

    Technical characteristics

    Technical characteristicsConstructionSafety functions
    • Plate thickness:  37 mm (QMC 123 Advanced Compact), 46 mm (QMC 123 Advanced)
    • Maximum operating temperature: up to 120°C (248°F)
    • Power supply voltage (V): 380 to 480 (220 on request)
    • Frequency (Hz): 50 or 60
    • Euromap compliancy: EU70.0, EU70.1, EU70.1 + RS485/CAN BUS
    • Plate: Low carbon steel; durable & waterproof (IP65)
    • Magnetic module: AlNiCo and NdFeB magnets and copper winding

    • For Advanced Compact: delivered with a parking plate at the front to allow installation. Parking plate to be removed at the installation and stored properly on customer site.

    By integrating the many features enabling anticipation of malfunctions, the QMC solution creates a reduction in machine downtime.

    • The interactive control panel enables the validation of the safety points during mold changing operations.
    • Mold movement anticipation function greatly helps to avoid mold fall
    • Thanks to IMAG technology, the system accurately controls. The operator is alerted if it is damaged or insufficient with regard to the force exerted on the mold.
    • The IMAG-Editor software enables the clamping force for each mold to be calculated beforehand, depending on the press on which it will be used. With this information any problems can be anticipated ahead of production.

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