Sorting and packaging of mustard pickles
An innovative sorting and packaging plant in China is demonstrating that robot automation makes sense, even in countries with low wage levels. The Fu Ling Zha Cai company has set up a pioneering production line with multiple FAST picker TP80 robots for the handling of mustard pickles, and is scoring top marks in terms of quality and productivity.
Here’s something you might not expect to find in the Chinese food industry, namely a highly complex, fully automated sorting and packaging line for pickles. On closer inspection, it turns out to be a superior overall solution with impressive output.
A Chinese local systems integrator has devised a customised production line concept that perfectly meets the customer’s needs. For Fu Ling Zha Cai, the priority was to achieve various improvements in comparison with manual labour – a significant increase in output, measurable reduction in costs, higher quality and maximum plant availability.
FAST picker TP80 robots complete final packing in record time
The experienced integrator soon realised the potential of working with these ultra-responsive FAST picker TP80 from Stäubli in this application.
The FAST picker TP80 redefines the term high-speed robot. With its high performance and easy integration this innovative robot frees the way for groundbreaking strategies in the automation of time-critical sorting and handling.
The pickles are sorted and packed on a central conveyor belt by a series of multiple Stäubli TP80 robots. The pre-packed pickles arrive at the robot stations via the high-speed belt in random order. An image processing system determines the respective location and position of the sealed pots of pickles on the belt and reports their coordinates to the Stäubli robot control system. The TP80 then pick up the individual pots and put them in cardboard boxes, brought in on conveyor belts alongside the packing system. The process is repeated until the delivery cartons are full and then starts all o