Food industry Success story

A new dimension in high-speed packaging

Customer benefits
  • Significantly higher output
  • Maximum productivity
  • Humanizing work
  • Error rate near zero
  • High plant availability
FAST picker TP80 robots at Fu Ling Zha Cai
FAST picker TP80s pick up the individual packs and put them into cardboard boxes.
FAST picker TP80 robots at Fu Ling Zha Cai
The sorting and packing of pickles is performed on a central conveyor belt with multiple Stäubli TP80 robots operating in series.


Sorting and packaging of mustard pickles

An innovative sorting and packaging plant in China is demonstrating that robot automation makes sense, even in countries with low wage levels. The Fu Ling Zha Cai company has set up a pioneering production line with multiple FAST picker TP80  robots for the handling of mustard pickles, and is scoring top marks in terms of quality and productivity.

Here’s something you might not expect to find in the Chinese food industry, namely a highly complex, fully automated sorting and packaging line for pickles. On closer inspection, it turns out to be a superior overall solution with impressive output.

A Chinese local systems integrator has devised a customised production line concept that perfectly meets the customer’s needs. For Fu Ling Zha Cai, the priority was to achieve various improvements in comparison with manual labour – a significant increase in output, measurable reduction in costs, higher quality and maximum plant availability.



FAST picker TP80 robots complete final packing in record time

The experienced integrator soon realised the potential of working with these ultra-responsive FAST picker TP80 from Stäubli in this application.

The FAST picker TP80 redefines the term high-speed robot. With its high performance and easy integration this innovative robot frees the way for groundbreaking strategies in the automation of time-critical sorting and handling.

The pickles are sorted and packed on a central conveyor belt by a series of multiple Stäubli TP80 robots. The pre-packed pickles arrive at the robot stations via the high-speed belt in random order. An image processing system determines the respective location and position of the sealed pots of pickles on the belt and reports their coordin