Automotive Success story

Automated milling and drilling in batches of one

Customer Benefits:
  • Cost-effective production of one-off parts and small series
  • Six-axis machining for greater design freedom
  • Enhanced quality of the finished parts
  • Easy programming, including offline
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The robot’s encapsulated design protects it against the ingress of abrasive CFRP dust.
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Jaume Darné: “We are able to use the robot to first mill the molds and then machine the finished CFRP parts, we benefit from the very high precision of the TX200.
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Thanks to the TX200’s six degrees of freedom, even complex shapes can be optimally machined.

TASK

Robot-assisted machining of CFRP parts

Robot-assisted automation in the manufacture of small quantities: This challenge has been skillfully mastered by Darne Sport Composites S.L. in Spain. The company, which manufactures high value CFRP components for motor racing, wished to employ a robot for the milling and drilling of molds, models and CFRP components.

Darne designs and manufactures composite parts, predominantly for motor racing, this requires smaller quantities of products, including batches of just one. The product portfolio includes lightweight doors and spoilers. A carmaker looking to increase the top speed of a vehicle by reducing its weight and its aerodynamics will find highquality parts here that fit their requirements.

With the growing dissatisfaction with the existing solution for the production of molds and the machining of CFRP components, the decision was taken to purchase a new robot. The existing three-axis machining centre was unable to produce certain products to the required customer specification. The company was therefore looking for a system with additional axes that would be precise, flexible and easy to operate.